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DECKO Flexistone - Installation & Support Guide

DECKO Flexistone

Installation & Support Guide

Bring the natural beauty of stone to your home or commercial space with DECKO Flexistone — lightweight, flexible stone panels designed for easy DIY installation, indoors or out. Available in three ranges to suit different needs and aesthetics:

Product Ranges

Brico Range

Self-adhesive backing, interlocking design (approx. size: 4 bricks stacked offset)

Pietra Range

35.4 Ɨ 11.8 in (900 Ɨ 300 mm) panels — no adhesive backing

Grande Range

47.2 Ɨ 23.6 in (1200 Ɨ 600 mm) panels — no adhesive backing

Installation Guide

Step-by-step instructions for professional results

Substrate Requirements

Internal:

  • Suitable surfaces: Drywall, MDF (dry areas only), compressed fiber cement sheeting, brick, or concrete
  • Surface must be flat, clean, and dry

External:

  • Suitable surfaces: Compressed cement sheeting, exterior-grade plywood, brick, or concrete
  • Self-adhesive Brico panels not recommended outdoors
  • Priming may be required for porous or dusty surfaces

Cutting

  • Utility knife: For straight cuts (score multiple times)
  • Jigsaw or fine-toothed circular saw: For curves or high precision

⚠ Safety Warning - Silica Dust

Flexistone panels contain cement-based materials. Cutting may release respirable crystalline silica dust, which can be hazardous if inhaled.

Always follow these safety precautions:

  • Wear a N95 dust mask or respirator suitable for silica dust
  • Use safety goggles to protect eyes from fine particles
  • Wear gloves and long sleeves
  • Cut in a well-ventilated area, preferably outdoors
  • Use dust extraction or vacuum where possible

Corners & Edges

  • No pre-formed corner trims included

At external corners there are three ways to finish the join:

  • 1. Butt them together - bring the two corner panels edge to edge. Because the panels are slim, the join is barely noticeable. For a sharper finish you can optionally cut both meeting edges at 45 degrees so the two faces close up on the corner and no cut edge shows.
  • 2. Aluminum L-trim - use an aluminum L-angle with legs the same depth as the panel thickness. It slots straight onto the corner and laps over the panel edge on both sides, so one piece covers and protects both cut edges. This is the neatest and most durable option, especially on external corners and in high-traffic areas.
  • 3. Color-matched silicone - leave a small, even gap at the corner and fill it with a silicone in a similar color to the panels. The sealant bridges the join, allows for movement, and reads as a fine shadow line rather than an open gap.

Window and door openings: Cut panels to fit and finish with sealant or trim

Adhesive Recommendations

Application Product Notes
Internal Liquid Nails HD, Soudal Fix All Brico range: uses self-adhesive tape (dry areas only)
External Sikaflex-11 FC+ or equivalent polyurethane adhesive/sealant Only for Pietra & Grande ranges — NOT Brico
Tiling Glue Polymer-modified flexible tile adhesive (e.g. ARDEX X 77) It’s a cement-based mortar adhesive.
Temporary fixing Double-sided high-bond tape For dry internal walls (Pietra/Grande only)

šŸ’” Pro Tip

For vertical applications, use bracing or painter's tape to hold panels until adhesive sets.

Spacing & Grouting

  • Panels are typically butt-jointed for seamless look
  • Grouting is not required
  • Optional: use color-matched flexible sealant between joints for water resistance or aesthetics (especially outdoors)

Expansion Movement Notes

Flexistone panels may experience minor thermal movement due to temperature and humidity changes. When installed using construction adhesive or polymer-modified tile adhesive, movement is distributed across the adhesive layer and remains minimal.

A 1/16 in (1–2 mm) expansion gap between panels is recommended to accommodate natural movement and ensure long-term stability. For large wall areas or exterior installations, small perimeter movement gaps should also be maintained where panels meet fixed building elements.

Care & Maintenance

Keep your Flexistone looking great for years to come

Cleaning

  • Use soft cloth or sponge with mild detergent
  • Avoid high-pressure water jets (especially on joints)
  • Do not use abrasive scrubbers or acidic cleaners

Outdoor Maintenance

Outdoor Maintenance
  • Check joints annually and reseal if needed
  • Ensure proper drainage to avoid water pooling

Repairs

  • Individual panels can be removed and replaced if damaged
  • Use same adhesive and sealant type for replacements

Tips & Warnings

Important information for successful installation

⚠ Outdoor Use Warning

Do not use Brico range panels outdoors — tape adhesive may fail in moisture or UV exposure

āœ“ Substrate Preparation

Always ensure substrate is level and structurally sound before installation

⚠ Fireplace Safety

For fireplace surrounds, do not install in direct contact with flame or high heat zones

āœ“ Storage

Store panels flat in a cool, dry space prior to install

Need Help?

If you have further questions about your DECKO Flexistone installation or product selection, don't hesitate to contact our support team